✦ AL ESHARAH FASHION LTD ✦
Master Artisans of Hand Embroidery & Karchupi
Al Esharah Fashion Ltd is a trusted panjabi manufacture in Bangladesh, a certified thobe manufacture in Bangladesh, a reliable kameez manufacture in Bangladesh, a premium tops manufacture in Bangladesh, a specialist pakistani kabli manufacture in Bangladesh, and a leading kabli manufacture in Bangladesh. Our dedicated Hand-Work Unit specializes in fancy and critical karchupi work, where every stitch reflects heritage craftsmanship. As a panjabi manufacture in Bangladesh we create intricate borders, as a thobe manufacture in Bangladesh we produce elegant metallic embellishments, as a kameez manufacture in Bangladesh we deliver flawless satin fills, as a tops manufacture in Bangladesh we add artisanal beadwork, as a pakistani kabli manufacture in Bangladesh we preserve traditional zardozi, and as a kabli manufacture in Bangladesh we ensure premium finishing on every piece.
📋 Hand Embroidery Techniques Mastered
| Technique | Description | Best For |
|---|---|---|
| Zardozi & Bullion | Coiled metallic wires, raised gold/silver patterns | Bridal wear, luxury thobes, evening jackets |
| Karchupi (Adda Frame) | 3D framework with dense chain stitching | Panjabi borders, kabli collars, heavy kameez |
| Satin Stitch (Bhorat) | Flat, lustrous solid motif fills | Premium resort wear, blouses, kids luxury |
| Glass Bead & Bugle | High reflectivity, liquid-like drape | Evening gowns, cocktail dresses, red carpet |
| Tambour / Ari Kaj | Continuous fluid chain loops | Bridal veils, lightweight scarves, maxi dresses |
| Mirror (Shisha) | Reflective elements with geometric thread locks | Festival wear, boho collections, statement pieces |
1. The Anatomy of Luxury Handwork
To communicate effectively with international apparel production teams and apparel factories, it is essential to understand the technical terms and properties of various handwork styles. Hand embroidery is not a single craft but a spectrum of techniques, each requiring specific materials, tension control, and stabilization methods.
🏺 3D Embellishments & Metallic Threadwork
Zardozi utilizes coiled metallic wires (zari), bullion threads, sequins, and precious beads sewn meticulously onto heavy base fabrics like silk, velvet, or dense canvas. The result is a raised, opulent texture that catches light dynamically. Karchupi, executed on a stretched wooden frame (adda), combines dense chain stitching with bugle beads, glass seed beads, and sequins to build structural 3D borders, heavy collars, and ornate sleeves.
🪡 Surface Texturing & Solid Fills
Satin Stitch Fill-up (Bhorat Work) is a masterclass in tension control. Artisans lay down flat, parallel strands of silk or cotton embroidery floss to completely fill a motif. Artisanal Running Stitch (Heritage Nakshi Kantha) alters the structural drape of the fabric, creating a unique, rippled texture ideal for premium quilted jackets and luxury resort wear.
💎 Bead & Sequins Application
Glass seed beads, bugle beads, and sequins can be applied individually or in clusters. Our artisans use specialized needles and thread tension techniques to ensure that each bead sits perfectly flat against the fabric surface, creating a liquid-like shimmer that moves with the garment.
2. Designer's Playbook: Tech Pack Integration
Integrating complex, artisanal handwork into a modern commercial fashion line requires clear documentation. If a tech pack is vague, a factory cannot accurately calculate material usage, labor costs, or lead times. Here are the five critical elements every tech pack must include:
Never submit scaled-down sketches. Provide actual-size vector files (PDF/AI) for precise stencil transfer.
Specify bead size (2mm, 4mm), finish (matte, iridescent, metallic), and color codes (Pantone).
Critical for avoiding needle breakage during final assembly. No beads or wires near seams.
Water-soluble for sheers, cut-away for medium weights, tear-away for heavy fabrics.
Specify clean knots vs. full silk lining to protect wearer's skin and maintain luxury feel.
3. Quality Control & Compliance Standards
✅ AQL Inspection Standards for Hand Embellished Garments
- Critical Defects (Sharp edges, bleeding colors): 0% tolerance - Immediate rejection
- Major Defects (Missing beads, broken threads, incorrect placement): Maximum 1.5%
- Minor Defects (Slight tension variations, <0.5cm placement error): Maximum 4.0%
- Pull Test: Every batch - 5 random samples, 2kg tension, no bead loss
- Colorfastness: AATCC Standard 61 for washing, 8 for dry cleaning
Every batch of hand-embellished garments undergoes rigorous pull testing. Quality control inspectors verify that lock-stitches are applied at regular intervals (such as every 4 to 5 beads) rather than using a single, continuous thread for an entire row. This ensures that if one thread cuts or breaks during wear, the entire line of beads will not unravel.
🔬 Sharp Edges & Snag Test: Premium production lines enforce an inspection process where every finished handwork panel is wiped down with a micro-fiber cloth. If the cloth snags or catches on the embroidery, the panel is sent back to the master artisan to smooth down or replace the offending wire or bead.
🎨 Colorfastness Protocol: Lab Dip and Colorfastness Test (AATCC Standard) must be conducted on all embroidery floss and dyed yarns before mass production begins.
4. MOQs, Lead Times & Pricing Models
📦 Minimum Order Quantities
Handwork does not require complex machine setup, so MOQs are significantly lower than machine-made options. Many high-end handwork units in Bangladesh accept orders as low as 20 to 50 pieces per style, making it ideal for independent luxury designers, capsule collections, and premium bridal boutiques.
⏱️ Production Lead Times
Time is the ultimate investment. A single heavily-embellished evening gown bodice can take 24 to 72 hours of continuous stitching. Expect 6 to 10 weeks for hand-worked collections, depending on complexity and artisan pool size.
💰 Costing Formula
Total Cost = (Artisan Hourly Rate × Hours of Labor) + Material Cost + Factory Overhead (15-25%). Hourly rates: $1.50-$3.00. Simple designs: 2-4 hours. Heavy work: 40-72 hours.
5. Why Source Handwork from Bangladesh?
🏺 Unbroken Artisanal Lineage
Artisans are often multi-generational masters. Precision in thread tension, spacing, and symmetry comes from years of refinement. Bangladeshi workshops handle incredibly intricate designs that automated machinery cannot replicate.
🔗 Seamless Vertical Integration
Combine artisanal embroidery with large-scale garment manufacturing under one supply chain. Source fabrics, cut, stitch, embellish, and assemble without shipping panels between countries.
⚖️ Ethical & Sustainable
Premium handwork units provide clean, well-lit, ergonomic environments with fair wages, healthcare support, and regulated hours. GOTS, OEKO-TEX, BSCI, WRAP certifications available.
💸 Competitive Pricing
30-40% lower than India, 50-60% lower than Turkey, 40-50% lower than China. Premium quality at accessible price points.
6. Logistics, Shipping & Export Documentation
📋 Required Documents
Commercial Invoice (HS Code 5810.92 for hand embroidery), Packing List, Bill of Lading, Certificate of Origin, EPB Export Permit, Fumigation Certificate.
🚢 Shipping Methods
Sea Freight (20-30 days): $2,500-$4,500 per 40ft container. Air Freight (3-5 days): $4-$6 per kg. Express Courier (2-4 days): $15-$25 per kg for samples.
🏷️ HS Code Classification
5810.92: Hand embroidered motifs. 6217.10: Embroidered accessories. 6204.xx-6211.xx: Finished garments. GSP duty-free access to EU, Canada, Australia, Japan.
7. Frequently Asked Questions
Get in Touch for Wholesale & Custom Orders
Whether you need bulk production from a panjabi manufacture in Bangladesh, luxury thobes from a thobe manufacture in Bangladesh, embroidered kameez from a kameez manufacture in Bangladesh, designer tops from a tops manufacture in Bangladesh, authentic pakistani kabli from a pakistani kabli manufacture in Bangladesh, or premium kabli from a kabli manufacture in Bangladesh — we are your trusted partner.
📩 Send Inquiry NowLead Time: 6-10 weeks | MOQ: 50 pieces per style | Free Sample Available
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